Brand New Design
This
is a brand new design, specifically for the
Kawasaki H2 and 1973-1976 H1 (H1D, H1E, H1F, and KH500). It addresses several shortcomings of the
original unit, including poor regulation, the need for an external
diode, and the need for a battery or large capacitor for proper
operation. It is housed in a beautiful brushed 304 stainless
steel housing, and fits in the original location perfectly. The
wires have
bullet connectors installed for an easy plug-in installation.
The Original Regulator
The
original Kawasaki H2 and H1D regulators didn't hold the
Voltage very steady. The H2 manual says that the "average voltage
is held down to 15 ± .5 Volts". Testing in our shop shows that if
you're running without your headlight and other loads on, that 15 Volts
can become considerably higher. Even with the losses of the
required diode between the stock regulator and the battery, 15 Volts is
pretty far on the high
side of OK for wet (non-sealed) lead-acid batteries, and requires
regular checking of the battery's electrolyte level. It
is too high for sealed batteries. Most sealed lead-acid batteries
are the AGM or "starved electrolyte" type. AGM stands for "Absorbent Glass Mat" (sometimes
"Absorbed" or "Absorption".) This type of battery has fiberglass
mats between the lead plates, and just enough electrolyte (acid) to
completely wet the mats, but no extra. An AGM battery is designed
to re-absorb gasses produced during charging, but has a vent
to release excess pressure in the event the battery is charged too
quickly. If charging is controlled by the stock regulator, there will
definitely
be more hydrogen and oxygen produced than can be re-absorbed, causing
gas
venting and loss of electrolyte. This will slowly ruin the
battery. How quickly the sealed battery fails is a function of
how much
riding is done, engine RPM, and electrical load. The external
diode between the regulator and battery was needed to block reverse
current from the battery through the stock regulator, which otherwise
would discharge the battery in a matter of days.
The New Lakeland Super-Regulator™
Precision Regulation
This
newly developed regulator is designed to accurately maintain alternator
output Voltage, and to compensate for outdoor temperature.
At 75 degrees, the charge Voltage is set at 13.7 ±
.1 Volts. This is a safe "float" Voltage for conventional
batteries, as well as sealed types. Since our H-series triples do not have
high current devices like starter motors, there is no need for a
"bulk" or high-current initial charging stage. Keeping the battery Voltage at a
steady 13.7 allows it to float until a little power is needed while at
idle with the headlight on, for example. Once the engine speed
increases, the battery is recharged gently at 13.7 Volts. The
regulator also has the correct temperature coefficient, so that at low
ambient temperatures the output Voltage is slightly higher, and at high
temperatures it is slightly lower.
High Efficiency
Our
new regulator uses modern components in a modern design,
and not only holds the output Voltage very steady, but is very
efficient. Heat generating losses due to Voltage drops in the
rectifier diodes and shunt transistor are minimized through the use of
state-of-the-art components. The rectifier section is a full-wave
bridge using high-current Schottky diodes, which have a forward
drop of less than 0.4 Volts under load, less than half the drop of
conventional silicon diodes under load. The shunt transistor is a
highly efficient HexFET® Power MOSFET, and in this application has a
drain-source drop of only 0.15 Volts. The result is that this
regulator produces less than half the heat that the stock unit
produced, and doesn't need big heat sink fins on its housing.
LED Shows Regulator Operation
On the end of the regulator housing facing up when
installed (stock position, H2), there is a yellow LED to indicate regulator operation.
When the LED is off, all alternator current is being passed through the
regulator to the battery and/or lights and accessories. When the
LED lights, the alternator is producing more power than needed, and the
regulator is acting to reduce it. The brighter the LED, the more
the alternator's output is being reduced. This gives the user a
visual indication of proper regulator operation, and also a feel for
the engine RPM needed to maintain battery charge for a given load
(headlight, turn signals, etc.).

LED off, showing full alternator output to electrical system
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LED on, showing alternator output being controlled
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Capable of No-Battery Operation!
The
output section of the regulator includes a 15,000 uF
capacitor, built right in. It's big enough that for this
regulator design, it eliminates the requirement for a battery, without using a separate battery eliminator capacitor.
Many
users prefer having a battery, so the lights and horn work if the
engine isn't running, and some states require this ability. Also,
if you're using sensitive electronic devices that run on 12V, you
should probably use a battery. But if you prefer to not have a
battery installed, you can run without one, without fear of damaging
the
regulator or ignition units. Our tests show that with a properly
functioning alternator and no battery, an engine idling at 1500 rpm
will produce enough output to run a headlight and tail light at
approximately 11-12 Volts. At normal road engine speeds, you'll
have a full 13.7 Volts steadily.
Eliminates the Separate External Diode
Kawasaki added an external diode between the regulator
and the battery to stop the regulator from draining the battery while the motorcycle is
parked. Our regulator does not need this diode. We even
recommend not using it, since it adds some Voltage drop.
Two Year Warranty!
This Voltage regulator is very rugged, and outperforms the original units in every way. We
will repair or replace this unit, or refund the purchase price (at our
option), if it fails to perform properly as a result of defects in
materials or workmanship, within two years of the
date of purchase. |
Please note: The yellow and black wires on
this unit have
lengths patterned after the original 1972 H2 rectifiers, and are as follows,
measured
from the grommet to tip of connector: Yellow wires to 2-pin alternator connector-4",
black ground wire-9". The red output wire is 11" long, about 2"
longer than stock, to allow
connection without the external rectifier. Custom wire
lengths are available at no extra charge, for the H1 or non-stock
installations. Custom lengths normally do not delay shipment, but
in some cases may add a few days. Please specify custom wire
lengths at the time of ordering, if needed.
Also note: This regulator comes with separate bullet
connectors on the yellow wires, which mate with original alternator connector properly,
and require no modification.
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